Hey UV fam! Ever wondered how your favorite e-cig goes from raw materials to the sleek device in your hand? I did some digging, and here’s what I found about electronic cigarette production—though I can’t vouch for 100% accuracy since I’ve never toured a factory myself. Maybe some of you have?
Key Production Steps
Design & Prototyping – Manufacturers conduct market research, create designs, and make test samples before finalizing the product.
Material Sourcing – Batteries, coils, e-liquid, and casings are sourced from suppliers (often in Shenzhen, the global vape manufacturing hub).
Assembly – Workers (or automated lines) assemble components:
- Pods/Coils – Filled with e-liquid and tested for leaks.
- Battery & Circuitry – Soldered and installed into the device body.
Quality Control – Every unit undergoes function tests (e.g., firing, charging, airflow).
Packaging & Shipping – Final products are boxed and shipped globally (often via Indonesia for tax benefits).
Automation vs. Manual Work
- Some factories (like SMOORE’s FEELM) use fully automated lines (7200 units/hour, 99% defect-free). (I got this info from an online article)
- Smaller brands may rely on manual assembly, especially for custom designs.
Question for the forum:
Has anyone here actually visited a vape factory? How accurate is this process? Any insider insights? Let’s discuss!