Hey vape fam! BOB here from VAPORESSOâletâs get real: Picking a vape shell is like choosing between a leather jacket and a hoodie. One screams âpolished,â the other âchillââand both work⊠if you pick the right one for the job. Today, weâre diving into metal vs. plastic ć€ćŁł (shells) for vapes, with a big focus on disposablesâsince theyâre the âuse-it-and-goâ stars that really test how texture fits your life. Spoiler: Itâs not about âbetterââitâs about âdoes this make my vape feel good when I need it?â Letâs break it down!
Metal Shells: The âFancy Restaurantâ of Vape Textures 
Metal (think aluminum, magnesium alloyâlike what we use on ARMOUR ULTRA) is the ultimate âwowâ material. Its texture hits different: cold to the touch at first (like a cold soda can on a hot day
), smooth but with weight, and it doesnât scratch or fade easily. For disposables that want to feel âpremium,â metal is a game-changer.
Take a high-end disposable like our hypothetical âVAPORESSO LUXE Disposableââif we wrapped it in brushed aluminum, itâd feel like holding a tiny luxury gadget, not a âtoss-after-a-weekâ device. The metal would catch the light, resist (fingerprintsâno more smudgy mess!), and even make your friends go, âWait, thatâs a disposable?!â
But hereâs the catch for disposables: Metal is heavy. A full-metal disposable weighs 2-3x more than a plastic oneâshoving it in your jeans pocket feels like carrying a small keychain brick
. And itâs pricier: Metal disposables cost more to make, so youâll pay extra for that âfancy feelâ⊠even if youâre just gonna throw it away. Not great for budget-friendly, on-the-go use!
Plastic Shells: The âComfy Sneakersâ of Vape Textures 
Plastic gets a bad rapâpeople think itâs âcheap,â but hear me out: Good plastic (like the PCTG we use in XROS Pods and our VIBE NANO Disposable) is a texture hero for disposables. Itâs light (youâll forget itâs in your pocket!), flexible (no panic if you drop it on concrete
), and we can tweak its texture to feel anythingâmatte, glossy, even âsoft-touchâ like a stuffed animal.
Our VIBE NANO Disposable uses matte PCTG plastic, and let me tell you: It doesnât feel âcheapâ at all. Run your finger over it, and itâs smooth but not slipperyâgrips nicely when youâre vaping at a concert or walking the dog. We even print fun patterns on it (Halloween pumpkins
, Christmas snowflakes) that stick better than on metal. And the best part? Itâs light enough to carry 2-3 disposables in your bag without weighing you downâperfect for travel or festivals.
The only downside? Cheap plastic (the kind you find in no-name disposables) does feel flimsyâthin, shiny, and prone to cracking. But thatâs not plasticâs faultâitâs the brand cutting corners. VAPORESSOâs plastic disposables? We use thick, food-grade PCTG that feels sturdy, even for a âone-and-doneâ device.
Disposables Prove It: Texture Needs to Fit the Scene 
Hereâs the big takeaway from disposables: Metal is for when you want to âshow offâ (e.g., a night out, gifting a friend), and plastic is for when you want to âchillâ (e.g., commutes, hiking, daily use).
- Need a disposable for a date? Grab a metal oneâits sleek texture feels put-together.
- Need one for a weekend camping trip? Go plasticâlight, durable, no stress if it gets dusty.
At VAPORESSO, we mix both for disposables sometimes: A plastic body with a tiny metal buttonâgives you that âpremium clickâ feel without the extra weight. Itâs all about balance!
Final Verdict: Texture = What Makes You Happy
Metal shells = fancy, heavy, pricey (great for special occasions). Plastic shells = light, flexible, affordable (great for everyday disposables). Neither is âbetterââitâs about what makes you think, âThis vape feels right in my hand.â
Next time you pick a disposable, donât just look at the flavorârun your finger over the shell. Does it feel like something youâll enjoy using every day? Thatâs the texture win.
Happy vapingâmay your shell be comfy, and your disposables never leak! ![]()
P.S. Want a closer look at our plastic-texture magic? I can share a VIBE NANO Disposable texture guide with photosâjust say the word!

